Senior Mechanical Engineer - Contractor
Job Summary
This is a Senior Mechanical Engineer Contract role focused on the design, development, testing, and documentation of complex electro-pneumatic and electromechanical medical devices. The position requires serving as a technical leader, solving challenging engineering problems, developing prototypes, validating designs, and mentoring junior engineers while collaborating across multiple engineering disciplines.
Key Responsibilities
- Lead the design and development of electro-pneumatic, mechanical, and electromechanical systems.
- Create conceptual and detailed designs using SolidWorks and other MCAD tools.
- Develop prototypes through internal manufacturing and external suppliers.
- Define design objectives, contribute to specifications, and prepare engineering documentation.
- Test and validate products against performance, environmental, regulatory, and safety requirements.
- Review and improve product specifications and design documentation.
- Provide technical leadership, project coordination, training, and mentoring to junior engineers.
- Support small to medium-sized projects as a Lead Engineer or Project Leader.
Required Skills & Expertise
- Advanced mechanical design and product development experience.
- Strong knowledge of Design for Manufacturability and Assembly (DFM&A).
- Expertise with SolidWorks CAD and MCAD/CAE tools.
- Experience designing components using:
- Injection molding
- Plastic extrusion
- Castings
- Sheet metal
- Metal stampings
- Machined components
- Additive manufacturing
- Understanding of GD&T, dimensioning and tolerancing, testing, measurement systems, and statistical data analysis.
- Strong analytical, problem-solving, mathematical, communication, and project management skills.
- Ability to work effectively in cross-functional teams and meet project schedules.
Regulatory & Technical Knowledge
- Familiarity with FDA, IEC, and UL standards for medical devices/electronic equipment.
- Experience with electronic document control systems in regulated environments.
- Knowledge of thermal, structural, and vibration analysis.
- Ability to operate engineering test equipment, including pressure/flow instruments, environmental chambers, oscilloscopes, DVMs, and data acquisition systems.
- Familiarity with machine shop equipment such as lathes, mills, drill presses, brakes, and shears.
Minimum Qualifications
- BSME or MSME (Mechanical Engineering).
- 10+ years of experience in mechanical/product development, particularly electro-pneumatic assemblies.
- Experience leading technical sub-projects and engineering activities.
- Advanced SolidWorks proficiency strongly preferred.
- Proficiency with Microsoft Office, Windows, and Adobe Acrobat.
- Preferred experience with Microsoft Visio, Microsoft Project, database management systems, and advanced MCAD/CAE software.
Ideal Candidate Profile
An experienced mechanical engineer with a strong background in medical device product development, electro-pneumatic system design, SolidWorks-based engineering, and technical leadership, capable of taking products from concept through validation while ensuring compliance with regulatory and manufacturing requirements.
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